Waste rubber products mainly include waste tires, shoe sole, rubber pip, rubber belt and subplate. These waste rubber products can be seen everywhere in our life. Just taking waste tires as an example, with the cars and trucks becoming more and more popular in our daily life, the amount of waste tires is also increasing. So if these lots of waste rubber can not disposed timely, it will cause a great pollution to the natural environment, which not only causes pollution but also wastes resources. In order to efficiently solve this problem, our company has developed the rubber recycling machine for sale after several years’ researching.
Brief introduction of two different rubber recycling machines
The rubber recycling plant is mainly to turn waste into treasure. Generally, we can use two methods to recycle waste rubber:
No.1 Rubber Pyrolysis Plant
The waste rubber pyrolysis plant has introduced advanced technology and also possessed rich exporting experience. In order to guarantee the raw material can be fed continuously in a sealed and uniform feeding system, the waste rubber must have a shredder pretreatment, and then convey the waste rubbers into reactor through the sealed screw conveyor; waste rubber pyrolysis oil plant refers to heating the waste rubber materials in the reactor through high temperature, and when it reaches the related temperature, the oil gas will generate; the oil gas will be condensed into fuel oil passing through the subsequent connected condenser system; the fuel oil can be used as fuel directly; after the oil ha been fully discharged, the left slag in reactor is called carbon black, which has high combustion value and is also called biomass. This kind of carbon black can be compressed into ball to replace the coal directly or ground into fine powder as additive.
Features of Beston waste rubber pyrolysis machine:
1. Security Guarantee
The introduction of the automatic weld and the X-ray inspection weld provide our clients with the high-quality machines. There are thermodetector and safety valves equipped in each reactor, which is continent for customers to operate safely and simply.
2. Environmental production
Dedusting system can eliminate the tail gas efficiently to meet the discharge standard and achieve the green production. The recycling water doesn’t contact the oil directly, which is both environmental and economic.
3. Long service time
The raw material of the waste rubber pyrolysis reactor is the stainless steel boiler plate material, which can prevent the oil corrosion to extend the service life of reactor. Reactor heated indirectly can not only heat reactor uniformly but also extend the using time.
4. Saving energy
The heating system must be sealed to prevent the gas leaking and save the energy. The extra gas can be recycled into the reactor, heated in vacuum to produce the powerful negative pressure. Under this circumstance, the raw material molecule will pyrolyse quickly which can reduce energy.
5. Economic benefits
Our rubber pyrolysis equipment also has introduced automatic operation. It is more convenient in the process of operation, which just needs 2-3 people and save the waste of the manpower to reduce the production cost. And beyond that waste rubber pyrolysis oil machine also has realized the self supporting in the aspect of heating. So by this method, we can help clients get higher economic benefit with low investment.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|
No.2 Rubber Powder Production Line
The next rubber recycling machinery is called rubber powder production line, which uses waste rubber to produce rubber powder. As we all know, there are much fiber in waste rubber products, such as waste tires, waste rubber shoe, etc. We can use rubber recycling machines to recycle these material through deep processing to produce large amount of rubber powder. The resulting rubber powder is the main material to reproduce rubber, and besides, it is also popular in waterproof building materials industry to be used as the waterproof material, such as rubber asphalt and waterproof factice. In addition, rubber powder is also used as activated rubber powder after being processed into 60-80 mesh. In this way, it has a wide applications: for example, it can be made into color composite rubber floor and composite coating.
In summary, rubber recycling equipment has a good prospect, which has high economic benefit, and beyond that it also meets the demand of environmental protection. No matter which method you choose to recycle waste rubber, the rubber recycling machine price is reasonable, which has left a large profit margin for you. Contact us for free quotation now!