Carbon Black Processing Plant

Carbon Black Processing Plant

In order to further process the carbon black from tyre pyrolysis process, we have developed the carbon black processing plant (also called carbon black grinding machine), which takes advantage of the reversibility of waste rubber tires (polymer raw materials). It can not only beneficial for the society, but also create greater economic benefits.

Carbon Black Processing Plant
Carbon Black Processing Plant

Main applications and production process of the carbon black processing machine:

The carbon black from waste tyre pyrolysis after processed is characterized as N220, N330, N660, with composite structure. It has both excellent high reinforcement and a wide range of general-purpose properties, which is a reinforcing agent that can be used for all kinds of rubber produces. Applications: sidewall rubber, apex, threading rubber, steel wire rubber and others of large tires; crown rubber, hose, conveyor belt, plastic sheet, seal, plastic color masterbatch and others of small tires.

Carbon Black from Tyre Pyrolysis
Carbon Black from Tyre Pyrolysis

Carbon black production process: high temperature pyrolysis of waste tires – residue – washing treatment – secondary drying – collision integration – activated reduction – pulse dust removal – kneading granulation – finished carbon black testing – packing – testing and weighing – storage.

The carbon black processing equipment manufactured by Beston Group is a dedicated advanced equipment. There is no waste water or exhaust gas generating in the production process, which is a project approved by the environmental protection department.

carbon black processing machine
Carbon black processing machine

Introduction and use of the carbon black processing machines:

Compared with other machines, BMF series carbon black processing plants have leading performance, which is suitable for processing a variety of materials as well as heat-sensitive and fibrous materials. The product size is uniform. The equipment can be used for crushing micron and sub-micron particle sizes, which is an ideal micro powder production equipment with great performance and high efficiency. It can successfully improve the level of added value of the carbon black from waste tires.

The machine is suitable for crushing materials of low to medium hardness in chemical, pharmaceutical, dyestuff, paint, pesticide, metallurgy, food, tobacco, plastic, plant fiber, reclaimed rubber and other industries.

carbon black grinding machine
Carbon black grinding machine

Characteristics of the carbon black grinding equipment:

1. The machine is a kind of vertical axis reflection type crusher. It is equipped with grading device in the crushing chamber. The crushed material is collected by air slow through the grading device. The grading device can replace the general grinder sieve, which can finish crushing and sorting of the micro powder at the same time, with high crushing efficiency.

2. The machine is equipped with air flow control value and grading impeller stepless governor, which can adjust the particle size without stopping the machine. All of the fine powder can be recycled and doesn’t pollute the environment.

3. The machine has the function of cooling, and the temperature is low when crushing. It is especially suitable for processing heat-sensitive and fibrous materials, and the product size is uniform.

4. The machine is convenient to maintenance, operate and clean. It has large production capacity.

5. The machine adopts the new-type narrow V-belt transmission, with large transmission power, smooth operation, high efficiency and other characteristics.

powder grinder machine
Powder grinder machine
Model BMF-10 BMF-20 BMF-30
Ring Size (D*H) 780*150mm 830*140mm 950*170mm
Rotating Speed of Main Mill 160r/min 150r/min 130r/min
The final Size 325mesh 325mesh 325mesh
Capacity 150kg/h 600kg/h 1500kg/h
Power of Main Frame 18.5kw 22kw 37kw
Power of Air Blower 15kw 22kw 30kw
Power of Classifier 2.2kw 4kw 5.4kw
Dimension (L*W*H) 4300*3500*5100mm 5300*4100*5200mm 7100*5900*7900mm

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