Eco Rubber Recycling By Using Rubber Pyrolysis Equipment

A rubber pyrolysis machine is used to convert rubber-based waste, particularly scrap road tires, into useful commodities. Pyrolysis, a thermal chemical reaction, is also also known as depolymerization, thermal cracking, thermolysis or cracking. What basically happens along the way is rubber (or other types of waste matter) are heated to extremely high temperatures inside an oxygen-free vessel resulting in rubber polymer chains breaking apart and oils of several viscosities vaporizing. The reduction of oxygen in the reaction vessel is an important part of facilitating vaporization because it prevents tires from catching alight, burning and outputting toxic fumes/smoke.

To liquify the vaporized compounds, a water-cooled condensing pipe network is commonly used. The final products from rubber road tire pyrolysis are tire oil, combustible gas, steel wire, and carbon black. On the whole, the combustible gas can be used to stimulate a self-perpetuating process in a modern rubber pyrolysis plant, since it is used as fuel to the main reactor furnace.

Worldwide Tire Waste

Scrap tires are probably the globe’s most problematic waste sources. They may have high durability, a sizable volume and therefore are full of toxic components. Tires are essentially non-biodegradable. On a landfill site, it may take over half a hundred years for a tire to decompose and throughout the decomposing period, toxins are released into the environment. Furthermore, tires use up a lot of space on landfill sites, that happen to be already at above maximum capacity, plus they present a real fire risk since methane gases can build up from the cavities.

Installation of Beston Rubber Pyrolysis Plant
Installation of Beston Rubber Pyrolysis Plant

A substitute conventional way of tire disposal, incineration, may be just as damaging on the environment as sending the waste to landfills in case the incineration facility is just not fitted out with high-tech emissions filtering devices. Many developing countries burn tire waste to produce energy to fuel the cement manufacturing sector. It’s not all the doom and gloom for your environment, however, as tire pyrolysis recycling is becoming more and more accessible around the world.

India’s Eco Tire Recycling Industry

Perhaps surprisingly, India is certainly one country that is adopting rubber pyrolysis technology at an increasing rate. In Rajasthan alone, currently, you can find a reported 150+ pyrolysis plants. Across the whole country, there are actually said to be greater than 2000 rubber pyrolysis facilities. A lot of the tire waste recycled in India is imported from Australia. The tires are imported in bales, so tire recycling plants in India have to buy tire shredding machines to get ready the waste for the pyrolysis reactor.

Waste Rubber Pyrolysis Machine Suppliers

The competitive pricing of many modern tire recycling plants has created rubber pyrolysis more commercially viable and profitable than before. By investing in the correct machinery, individuals in the rubber recycling industry can frequently make back their initial outlay within ten months.

It’s vital that you research tire to oil machine prices from overseas suppliers if you are looking to get the best ROI on a scrap tire recycling business plan. Overseas suppliers have high-quality machinery for a small fraction of the expense of that sold by domestic suppliers.