In the past, palm kernel shell waste was viewed as a raw material with little value and was typically either burned or included in livestock feed. Fortunately, developments in carbonization technology imply that we now have accessibility to palm kernel shell charcoal machines, which can turn the biomass waste into biochar briquettes. Furthermore, such machines are actually more affordable and recycling waste facilities all across the globe are buying the newest models.
Beston Group is one of the most prolific manufacturers from the biochar machine marketplace. They produce carbonization furnaces that convert biomass waste into high-grade charcoal, biogas, wood alcohol are tar. There are of course several processes in the transformation of biomass waste, including palm kernel shells, into the aforementioned valuable end products.
The Palm Kernel Shell Carbonization Process
Before palm kernel shells are transported right into a carbonization furnace they must first be well prepared. Throughout the preparation stage, they can be crushed into evenly sized small pieces. Then, in case the moisture content of the palm kernel shells is in excess of around 18%, these are sent for drying. Simply because efficient carbonization is just possible when raw materials contain as little moisture as you possibly can. And, efficient carbonization is crucial for the creation of high-quality bio charcoal.
Next, the prepared palm kernel shells are moved, via belt conveyor systems, in the main carbonizing furnace. Since the temperature within the furnace increases, combustible biogas vaporizes. The gas is usually employed to refuel the carbonization furnace to decrease running costs. You can see some videos about palm kernel shell carbonization.
Once complete carbonization has occurred, the principle heating chamber will contain high-grade biochar. Meanwhile, a high level condensing method is utilized to extract tar and wood vinegar from all of the vapor. To fulfill EU standards for emissions, modern biochar machines are fitted with advanced dedusting systems, which ensure no harmful components are emitted in the atmosphere.
Palm Kernel Shell Carbonization End Products
The biochar produced during biomass waste carbonization carries a high carbon content. Consequently, the biochar produced is a great fuel for outdoor cooking appliances, because it burns neat and features a high caloric value. The clean-burning nature of palm kernel shell charcoal will make it perfect for cooking appliances, as there is limited smoke to alter the flavor of food.
The wood vinegar and tar produced as byproducts during biomass carbonization have multiple applications. Wood vinegar, as an example, can be a key ingredient in mosquito-repellent and it is also used being a pet-safe pest management agent.
Biomass Waste Charcoal Machines
There are plenty of high-quality palm kernel shell charcoal available for purchase. When comparing models from different manufacturers, some of the core machine specs to make a note of include reactor pattern, floor area requirements, working method, reactor size, hourly feeding capacity, total power, raw material compatibility, life span, operating pressure, cooling method and heating fuels. The great thing is that most models can are powered by an array of different heating fuels, like gas, charcoal, biogas, coal, LPG, etc. Furthermore, modern machines have very good energy efficiency ratings.