Palm shell, as one of biomass materials, has little useful value and is always discarded directly. But with the increasing development of technology, palm shell can be used as fuel or raw material to generate high caloric value and high value resources. The palm kernel shell charcoal machine developed by Beston Group is mainly to process palm shell into charcoal, bio-gas, tar and wood vinegar through a series of reactions including high temperature heating, smoke volatile, sulfur emission and charcoal enrichment. In recent years, Pale kernel shell charcoal making machine has made a great contribution to sustainable development, and can fully realize the goal of turning waste into treasure.
Beston palm kernel shell charcoal carbonization proces
Generally, the palm kernel shell carbonization machine needs to be equipped with pretreatment devices according to the moisture and size of raw material. Firstly, plam shell should be crushed into small pieces which should be smaller than 50mm and then dried if the moisture is over 20%, which can guarantee the raw material fully processed to improve the quality of final products; then the raw material will be conveyed to carbonizing furnace through the belt conveyor, and when it reaches the related temperature, the raw material will generate combustible gas that can be used to provide heating for the furnace; the residual materials of furnace are called charcoal that will be collected directly; after this step, the combustible gas will be further purified through spray dedusting system to remove the harmful components, so as to make the whole process meet EU emission standard; next is the condenser system, through which we can gain precious chemical materials such as tar and wood vinegar.
Wide applications of final products
The palm shell charcoal has higher fixed coal contents which is about 90%. Because of its environmental protection and high caloric value, the charcoal is usually applied in BBQ as fuel in our living life, and used in steel melting industries as fuel directly. As for the bio-gas, with the same function with charcoal, is always used as fuel to provide heat, which can not only achieve the energy-saving but also can protect the earth. Both of the tar and wood vinegar have characteristics of high temperature resistance, abrasion performance and corrosion resistance. So they have a wide range of applications in various areas. For example, they can produce related chemical productions, such as mosquito-repellent incense, oil pint, etc.
Advanced technology and mature design in the pale shell carbonization process
Beston palm shell charcoal production machine has introduced the international excellent technology which is called one fire with two steps. In the process of carbonization, we generally use the traditional energy such as coal, wood, natural gas, etc., all of which belong to non-renewable resources. At this point, the technology of one fire with two steps can not only save more energy but also provide enough heat. Firstly, the palm kernel shell carbonization plant uses the traditional fuel to heat furnace just for 30 minutes, when it generates the combustible gas, we can utilize the combustible gas to provide the heat for furnace and dry device instead of the traditional fuels, which can realize the heat recycling. By this method, we can both reduce the consumption of fuel and protect the environment. Besides, this technology is domestic initiate in China, which has helped Beston Group obtain the praise in the international market.
In addition to the advanced technology, Beston palm shell carbonizing machine is also equipped with the high-efficient, energy-saving and environmental-friendly equipment, such as the spray dedusting system and cyclone dedusting system. The continuous carbonization furnace is also a great selling point. For the furnace design, we use double-layer which can make the raw materials fully contact with heating resource. Meanwhile, this unique carbonizer design is helpful to raise the heat utilization efficiency from the beginning. At present, Beston Group is the top-class charcoal making machine supplier in the whole market for its advanced technology, mature devices as well as perfect service.
|Hourly Feeding Capacity||500kg||0.8-1 Ton||1.5-2 Tons||2.5-3 Tons|
|Raw Materials||1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo,etc.
2. Civil sludge, municipal sludge, industrial sludge,etc
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc.|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Recycling Water Cooling|
|Life Span||5-8 Years|
Beston palm shell charcoal machines can not only process palm shell, but also can process sewage sludge, MSW, and other kinds of biomass materials, such as peanut shell, olive shell, coconut shell, rice hull, wood, sawdust, bamboo, etc. This is the so-called one machine with multiple use. If you want to buy carbonization machines, Beston is the best choice for you no matter in product or in service.