Rubber Powder Production Line

Rubber Powder Production Line

Beside recycling waste rubber by rubber pyrolysis plant, Beston has also developed the rubber powder production line for sale, which is another method to efficiently deal with waste rubber products. The plant mainly consists of mainframe and auxiliary engine, which is specialized equipment to process waste rubber products and waste rubber tires into rubber powder.

Rubber Powder Production Line
Rubber Powder Production Line

The whole rubber recycling plant has a perfect facility which includes the base, frame, roller, drive gear, reducer, adjusting device and so on. The roller temperature device and the electric control system are also its special devices. In addition, the roller iron material is the chilled cast iron alloy, which is durable and hard. Besides, the rubber powder from waste tyres has special advantages. For example, it conduces to saving energy. As we all know, energy crisis has become more and more serious in each country, while the invent the rubber powder production lines can replace the raw rubber to produce higher value rubber products. On the other hand, this kind of technology can be called green production, because there is no pollution in the productive process, which has responded to the national environmental protection policy.

Applications of the rubber powder from used tyres:

The waste tire powder has wide applications, of which the rubber powder can be made into rubber powder modified asphalt for highway construction. It is the largest consumption of rubber powder application market. We can customize appropriate equipment according to different needs. Final products from the tyre powder production line:

TDF
TDF

1. TDF (about 50mm): raw material for pyrolysis plants or power generation;

Rubber particles
Rubber particles

2. Rubber particles (1-4mm): mainly used for producing rubber powder modified asphalt or rubber floors;

Rubber powder
Rubber powder

3. Rubber powder (30-200 mesh): used for making reclaimed rubber or rubber products and so on.

 

Major parts of rubber powder machine:

1. Single wire drawing machine

Single wire drawing machine
Single wire drawing machine
Single wire drawing machine of tire is used to completely draw the wire from the inner side of tire, which is aimed to the next step of shredding and cutting. The major parts is including the motor pump, hook, cross frame, cylinder, hydraulic station, control handle and guide wheel. In addition, this kind of structure is made of the special material which is very durable and wearable, and the plant has installed the lifting device, which can is suitable for various tires to reduce the labor and create higher output. As for as the reactor that is an important part in the whole plant, which has adopted the international advanced technology to extend its service life.

Model 1200
Capacity 30-60 strips/h
Size of waste tyre ≤ Ø1200 mm
Power 7.5kw
Operating pressure 15T
Cylinder stroke 1300mm
Weight 16.T
Physical dimension 3150*750*1400mm

2. Jaw Type Tyre Cutting Machine

Jaw Type Tyre Cutting Machine
Jaw Type Tyre Cutting Machine
This plant is specialized in cutting the waste tire that has separated the wire from tires. It can cut various tyres no matter what sizes into rubber pieces, by this method, it can contribute to crushing of subsequent equipment. The plant mainly includes the motor, moving tool holder, tool holder, oil cylinder, liquid pressure system, control box, frame and rotation structure. The material of the tool has used the import material, so it has a good efficiency and long service life. Beyond that, it is easy to operate and very safe , and the working environment is quiet without loud noise.

Model J-3000
Capacity 60 strips/h
Size of waste tyre ≤ ?3000 mm
Power 18.5KW
Operating pressure 380T
Weight 25T

3. Comprehensive Tyre Shredder

Comprehensive Tyre Shredder
Comprehensive Tyre Shredder
Tire shredder machine is used to shred the waste tyre into riubber pieces. The structure is made up of tire lifting machine, motor system, shredder, and selection structure. Tire shredder is mainly used to process tire and rubber, through this step, it can help the tire recycling and the ioncreasing of economic benefits.

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    Model 900 1200
    Capacity 2t/h 4t/h
    Size of waste tyre ≤ ?900 mm ≤ ?1200 mm
    Product specifications 50*50mm 50*50mm
    Power 20*2+1.5+0.5kw 45*2+1.5+1.5kw
    Physical dimension 2000*2500*2800mm 4000*3400*3700mm
    Weight 6.8T 18T

    4. Belt Conveyor

    Belt Conveyor
    Belt Conveyor
    Belt conveyor can make the production line keep working continuously, it is designed to convey the whole tire and rubber pieces, the major parts includes, motor, reducer, conveyor, roller, frame, board and casters.

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      Model D-13000
      Capacity 0.1-10t/h (Adjustable)
      Conveying length 4-10m
      Conveying height 1-5m
      Conveying width 500-1300mm
      Conveying speed 10-30m/min
      Power 1.1-3KW
      Weight 1.6T

      5. Coarse Crusher

      Coarse Crusher
      Coarse Crusher
      The machine can process the waste tire pieces whose size is about between the 30 and 60mm into the small rubber particles which are from 3 to 13 mm.this kind of equipment is suitable for various material process of  coarse grinder such as rubber , plastic, chemical and herbal madicine, the characters of this machine are long using time, high working efficiency, simple operation, perfect supporting equipment.

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        Model CS-1000
        Capacity 800-1600kg/h
        Feeding size of rubber 50*50mm
        Size of products 2-15mm
        Power 37KW
        Physical dimension 2000*1800*2500mm
        Weight 2T

        6. Fine crusher

        Fine crusher
        Fine crusher
        The plant can turn the rubber particles whose size are between the 6 and 12mm into the smaller pieces ( between 1and 4mm), at the same time, it can also separate the fiber and wire automatically. It mainly includes the motor, spindle, bearing, rotary cutter, flywheel, and the recycling cooling system.

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          Model XS-300
          Capacity 1.5-2.5t/h
          Feeding size of rubber ≤20mm
          Size of products 2-3mm
          Power 30KW
          Physical dimension 1400*1100*1900mm
          Weight 2T

          7. Screw Conveyor

          Screw Conveyor
          Screw Conveyor
          The screw conveyor which connect the production line with each plant, and it also can be used to realize the branch of rubber powder and rubber particles. It contains the motor, reducer, conveyor pipe, screw shaft, hopper, based, observation window, feed motor and discharge outlet.

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            Model LS-70
            Capacity 0.5-1.5t/h (Adjustable)
            Conveying length 3-8m
            Speed 60m/min
            Power 1.1-3KW
            Weight 0.8T

            8. Coarse Fiber Separator

            Coarse Fiber Separator
            Coarse Fiber Separator
            Coarse fiber separator is a perfect plant which use air to have a selection, in this method, it can efficiently increase purity to be contribute to the produce the fine rubber powder the major parts are suction, windshield, hose, draft fan, frame, cyclone separator and so on.

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              Model CXF-70
              Capacity 0.4-1t/h
              Raw material Rubber granules, fiber
              Efficiency ≥96%
              Power 7.5KW
              Quantity of exhaust inlet 2
              Weight 1.5T

              9. Rubber Powder Classifier

              Rubber Powder Classifier
              Rubber Powder Classifier
              Rubber powder classified can utilize the high speed air under the condition of sealing to come into being the high- speed airflow, in this circumstance, the powder will be boiled, the particles will lift up and down under the condition of negative pressure. It has variable frequency motor, V type wheel,  feeding pipe, bearing rotor, lining plate.

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                Model FJ-1000
                Capacity 0.3-0.8t/h
                Speed of main shaft 15-1200r/min
                Granularity 15-150mesh
                Power 7.5+1.1KW
                Efficiency 98%
                Weight 1.3T

                10. Rubber Vibrating Magnetic Separator

                Rubber Vibrating Magnetic Separator
                Rubber Vibrating Magnetic Separator
                The equipment is used to select the rubber particle, it has compact structure, small size, no dust, low noise and low energy. It is also convenient to maintain. It has vibrate motor, frame, spring and discharge port.

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                  Model CS-1000
                  Capacity 0.5-1t/h
                  Speed of main shaft 300-1200r/min
                  Granularity 10-150mesh
                  Power 0.55 KW
                  Efficiency of iron removal 99%
                  Height 100-200mm
                  Weight 1.3T

                  Summary

                  So in totally, the rubber powder from tyre waste has a wide range of applications in our surrounding environment. It has become more and more popular in construction area, automobile manufacture fields because of its low investment, no pollution, high economic benefits.

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