tire pyrolysis equipment

Tire Pyrolysis Process

The tire pyrolysis equipment is aimed at converting waste tires into oil by utilizing high temperature heating and special catalyst. This green technology (called pyrolysis) is proved to be an ideal method to solve the issue of waste tires pollution. The following is a simple description of tire pyrolysis process:

tire pyrolysis equipment
Tire pyrolysis equipment

1. Feed raw materials

Feed the waste tires into reactor and make reactor rotate clockwise 0.4-0.8r/min. Seal the feeding inlet door tightly and make sure there is no gas leakage.

2. Pyrolysis

Heat the reactor by using coal, charcoal, fuel gas, wood etc. as heating materials. The reactor will be slowly heated, and when the temperature reach about 250℃, the oil gas will be formed.

3. Condensing

The oil gas coming out from the reactor then go to condensing system and get liquid oil. We adopt new-type condenser which can improve the oil yield efficiency and make the oil yield to the maximum.

4. Waste gas recovery

The gas which can’t be liquefied under normal pressure will be designed to go back to combustion system through safety device. It can be recycled to heat the reactor as fuel, which will save energy for the whole working process.

5. Discharge

After finishing oil production, the temperature of the reactor will be cooled down, when the temperature falls down to 40℃, we can discharge the carbon black and steel wire.

pyrolysis plant project report
End Products from Tyre Pyrolysis

This is the basic procedure of tire to oil recycling process. But due to different operating systems of the tire recycle plant, batch, semi-continuous and fully continuous, the tyre to oil process differs from three aspects.

Firstly, before feeding raw materials, continuous operating systems need a shredder machine to cut tires into small pieces (30-50mm), while batch system doesn’t need this pretreatment.

Secondly, for the continuous systems, the feeding of materials and discharging of carbon black are both automatic, while for the batching system, the two processes are manual.

Thirdly, the fully continuous system can work 24 hours per day without a stop; the semi-continuous system can work 3-4 shifts per day and it only needs one hour to cool the reactor before the second batch; While the batch system can only work one shift per day, and it needs 5-6 hours to cool the reactor.

Tire Pyrolysis Process

Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8T-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Tyre, Rubber, Plastic, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Life Span 5-8 Years

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